BioZyme®’s Stockyards location has earned the American Feed Industry Association (AFIA) and Feedstuffs 2024 Feed Facility of the Year honor. This prestigious award is presented annually to a feed facility that demonstrates an outstanding commitment to quality, safety, productivity, regulatory compliance, employee development and customer relations. Additionally, BioZyme received the highest productivity and efficiency score.
“I am very proud of our team’s shift to a data-minded, continuously improving production facility. We make continuous improvement for our customers a priority every single day,” said BioZyme president and CEO Lisa Norton.
This has been more than a decade-long goal of Norton, who said AFIA positioned the program as a recognition as well as a benchmarking opportunity to enhance continuous improvement.
“We put in a lot of effort through the pandemic and over the last several years to change our culture and data use to be considered,” she said.
One of the items that Norton is most proud of is that the entire production team is PCQI (preventative control qualified individual) certified. Although the requirements are that one team member receives this certification, the BioZyme leadership ensured everyone on the production team received certification. The team certification helps ensure the production of safe, accurate product that moves through the plant daily.
BioZyme, an animal nutrition and fermentation company, has been driving innovation since 1951. Founded by Larry Ehlert, BioZyme began as Ehlert’s Guaranteed Feeds with just a $2,500 loan and a small feed store in the St. Joseph Stockyards. Today, BioZyme’s product line includes high-quality vitamin, mineral and protein supplements enhanced with AO-Biotics® Amaferm®, a prebiotic. The Stockyards plant produces 31,000 tons of supplements annually.
“We were extremely impressed with the BioZyme Stockyards facility, as it is evident that the company and its staff exemplify the core values of the Feed Facility of the Year program,” said Gary Huddleston, AFIA’s director of feed manufacturing and regulatory affairs. “The plant is a shining example of manufacturing excellence in the animal food industry.”
The lengthy application of nearly 180 questions gave employees the opportunity to increase their already high standards in areas such as occupational and safety hazards, sustainability, and utility usage, according to Jill Vanover, Vice President of Quality and Regulatory. She recalls a previous FAMI-QS auditor commenting on BioZyme’s commitment to quality from the top down and noted it as the best he had ever seen.
“This award is possible because of the tremendous pride that all our employees demonstrate throughout the company. They have a love for animals, a belief in the products and understand the importance in the roles they are playing to make safe, accurate products,” Vanover said.
The AFIA has been recognizing excellent feed manufacturing facilities through the Feed Facility of the Year program since 1985. While the program has undergone some changes to how the award is given, a key reason for participation is that facilities receive comprehensive benchmarking reports following their entry that provide valuable insights into how their facility compares to others so that they may work on continuous improvement.
BioZyme plans to host a special event with employees, customers and special guests on October 31 to celebrate the achievement.